Upgraded 6.0 Air to Air Intercooler

Features & Details:

• 2 Month lead time as of 2/13/25
• 100% Drop in ready
• TIG Welded Bar & Plate Core 
• 25% Thicker vs. Factory Intercooler
• High Flow Cast Aluminum End Tanks
• Rated for 120+ PSI

KC Turbos Heavy-Duty All-Aluminum Intercooler – Built for Maximum Performance

The KC Turbos Heavy-Duty All-Aluminum Intercooler for the 6.0 Powerstroke is engineered for unmatched durability and cooling performance. Featuring a TIG-welded Bar and Plate center core, this intercooler is built to withstand high boost pressures without compromise. The cast aluminum end tanks provide a major upgrade over the weak OEM plastic tanks, delivering increased strength and lower intake air temperatures (IATs) for better overall durability.

With a 25% thicker core than the stock intercooler, the Bar and Plate design significantly outperforms the factory tube and fin setup by maximizing airflow, enhancing heat dissipation, and reducing turbo stress.

This heavy-duty intercooler is a direct drop-in replacement, requiring no modifications for installation. Designed for colder boost temps, superior durability, and optimal compatibility, the cast aluminum end tanks work seamlessly with both OEM and aftermarket boots and charge pipes—making it the ultimate upgrade for your 6.0 Powerstroke!